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Is the valve industry embracing 3D printing?

Everyone that buy valve product from kplokusa.com are so much interested in the new technology and are also keeping eye on the level to which the 3D printing is being used in the valve sector.

Sometimes ago, for instance, I paid a visit to some manufacturer that produce large, complex as well as heavy valves. When they were asked how they were able to exhibit at trade fairs, in seminars and other strategic locations, the marketing manager showed me a model (small) of their valve which is sitting on top of a cupboard.

This is one of the models which we have been able to make with the aid of our 3D printer, he clearly explained. These models have a light weight, easy to transport, cheap to make and look very great on our stand. In fact, there are several people who come over to look them properly so as to see the mode of operation and ask relevant questions. So the 3D valves make it easy for end users to see what they want to buy and also initiate a great conversation.

Although, these are made with plastic but there are some metal parts in form of 3D printing. For instance, someone recently visited KSD which is an engineering company situated in Germany. When he was there, Mrs. Steffi Kastner showed how they are making use of additive manufacturing technique i.e. cladding so as to produce the needed components. However, they have been able to develop a system fully integrated which is referred to as Rapid Laser Material Manufacturing.

Is the valve industry embracing 3D printing?

As reported by my colleague, the system which is being used by the company is so flexible and can also be used as a 3D printer so as to make components which are very complex. However, the ability of the system is to generate new and unique materials which Mrs. Kastner says will be a great interest to the industry. She likewise says that what make the system to be innovative are the level of control they have when it comes to the development as well as application of special materials. The stimulation of computer software can be used for the accurate prediction of how any given material will react whenever it comes to the performance of erosion and corrosion. KSD would however continue its research into elements which are based on hard alloys such as manganese, iron as well as chromium. The aim of the data is to produce alloy which will be specific for each applications. For instance, KSD observe that both the metastable austenitic and austenitic alloy that provide good resistance to corrosion could be a useful resources in power plants and other valve seat applications.

And it is well known that some of the manufacturers are seeking for other ways by which they can benefit from the 3D printing technology. For instance, a publication was recently done on the case study which features the Dixon Valve in Chestertown, in the United State.

Dixon Valve manufactures fittings for industries that transfer fluids; this was clearly stated by Max de Arriz, a manufacturing engineer at the company. The company is making use of large robotic arm to transfer several styles of our parts between turning centers which are vertical.

In order to ensure the robot grip the various parts properly, there is need for the company to purposely-make tools and also clamp for each individual type of component. The company would have produced this in the past and this is an expensive as well as operation which consume lots of time.

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